Lang.
Food-Factory Construction
Construction/Renovation of HACCP-Compliant Food Factories
Compliant with FSSC22000／IS022000 ／HACCP
Since the passage of the revised Food Sanitation Law in June 2018, which includes the institutionalization of HACCP, greater emphasis has been placed on quality assurance and safety management as the environment surrounding our food industry.We, Freezer System, have been assisting in the construction of HACCP-Compliant food factories that can provide “Reliable Hygiene and Food Safety” since before the revised Food Sanitation Law was decided, and so we provide construction advice, designing, and construction work based on our accumulated know-how and expertise.
Work-Flow of Construction Dept.
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Designing
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Framework Construction
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Machinery Construction
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Production-Facility Construction
[Designing]
□ Construction-Designing
- Basic Designing： Layout・Approximate-Budgeting.
- Architectural Designing：Designing according to the laws of the planned construction site.
- Facility Designing: Air-Conditioning Equipment, Ventilation Equipment, Water-Supply & Drainage Equipment, Electrical Equipment, Firefighting Equipment.
- Structural Design: Designing according to the laws of the planned construction site.
- Supervising: Supervising to ensure that construction is carried out correctly in accordance with the design drawings.
□ Production-Facility Designing
- Basic Designing： Layout・Approximate-Budgeting.
- Implementation design: Design of production facilities suitable for the client’s desired production Q’ty.
- Supervising: Supervising to ensure that production, installation and work are carried out correctly in accordance with the design drawings.
[Construction]
□ On-site supervising by our responsible workers.
□ Construction material manufacturers.
- Interior/Exterior Walls (made by ourselves)
- Air-Conditioning Equipment (made by ourselves)
- Other Materials/Parts (Procured)
Introduction of Construction Dept.
Shota Oniki, Director of Construction Dept.
Nice to meet you. I am Shota Oniki, Director of Construction Dept.
Our Dept. is the highly reliable construction team specializing in food-factory construction. We have construction sites all over Japan and know well the properties of every site. So, we construct food factories in careful consideration of the characteristics and circumstances of each site for our customers’ satisfaction.
In food-factory construction, there are always regulations and guidance associated with HACCP we must follow.In food factory construction, there are always regulations and guidance associated with HACCP we must follow.We’ve been accumulating construction achievements year after year, but to be honest, there have been several times in which we happened to make mistakes and caused inconvenience to some of our customers. However, we have worked highly diligently so far to correct every such mistake while proceeding construction and duly recorded in writing such mistakes as cases of troubles and/or complaints.We are working hard every day to incorporate not only our past successes but also our failures into our future construction plans as a great means of improvement to satisfy our customers’ needs.
Designing
Architectural Designing
（Rodents/Vermin-Proof）
（For Shorter Cost & Construction Period）
（Water-Washable, Mold-Proof）
（Prevents Dust-Accumulation）
（Shipping & Receiving Frozen/Chilled Foods）
（For Sanitary Classification）
（Entrance/Exit）
（For Cleaning/Against Deterioration）
（Expansion/Condensation-Control）
（Prevents Dust Accumulation）
（For Proper Slope）
（R-finished Bottom Surface）
（Prevents Insects/Ants & Termites）
Machinery & Equipment Designing
Dumper
Hand-Washer
Production-Facility Designing
Work-Execution
- Construction of Building Frames
- Construction of Machinery and Equipment
- Construction of Production Facilities
Floor for Factory Visitors
Any HACCP-Compliant food factory must have an aisle for tours inside the factory, and its use is divided into the following two main purposes, so it is necessary to devise a way to show the details of the factory to such tours.
A) A floor where organizations and/or business persons related to food factories can visit.
Allow knowledgeable people or experts to visit even the preparation room, etc.
(B) Visiting floors for the general public, such as social tours by children or adults.
Make the processes easy-to-understand for non-experts to observe, etc.
Environmental Operations Dept
As a comprehensive plant manufacturer specializing in HACCP-Compliant food factories, we design and construct ideal food factories by taking “Food Safety” into consideration: For example, Easy-to-use layout designs based on sanitary classifying/dividing, etc.
Freezing/Heating System Dept
We offer a wide variety of chilling/freezing facilities to properly meet your needs. Such facilities include Batch Freezers, Tunnel-type Freezers, Spiral Freezers, and our original Wing Bird Freezers.
Prefabrication Dept
We are able to manufacture freezers, refrigerators and thawing systems according to customers’ requirements. No caulking is required between panels, so they can be dismantled and relocated easily.